Optimal climate control system for plants

Modern greenhouses require precise control of temperature and humidity. Insufficient moisture or overheating can cause plant diseases, reduce yields, and result in financial losses.

Modern greenhouse farming is impossible without precise control of temperature and humidity. Even with the best seeds and fertilizers, plants cannot reach their full potential if the greenhouse climate is unstable. In summer, high temperatures cause overheating and crop loss, while in winter, dry air slows growth and provokes diseases.

The misting system is designed to address these challenges comprehensively. It creates a cloud of ultra-fine water droplets (less than 10 microns in diameter) that instantly evaporate in the air. This provides a natural cooling effect and uniform humidification without forming droplets that could damage the plants.

Why does a greenhouse need a climate control system?

Stable plant development

For seed germination, seedling rooting, and healthy crop growth, it is essential to maintain constant environmental parameters. Sudden fluctuations in temperature and humidity weaken plants and make them vulnerable to diseases.

Overheating prevention

In summer, the temperature inside a greenhouse can rise dozens of degrees above the outdoor level. This not only causes plants to wilt but also creates a favorable environment for pests. The misting system lowers the temperature by 5–10 °C in just 10 minutes, helping preserve the harvest.

Creating high humidity for “sensitive” crops

Orchids, begonias, monsteras, and many decorative plants require a humid environment. Without it, their growth slows down or stops altogether. The system maintains the necessary humidity level year-round, even during the heating season in winter.

Disease and pest control

If needed, the system can be supplied with solutions for disinfection and pest control. The fine mist distributes the substance evenly throughout the greenhouse, making treatment both effective and economical.

Proven efficiency

Temperature reduction by 5–10 °C
Humidity increased to optimal levels for each specific crop
Accelerated plant growth and improved crop quality
Reduced incidence of plant diseases and pests
Water and energy savings compared to traditional irrigation and cooling methods

Numerous studies show that the more stable the greenhouse climate, the higher the yield and quality of production.

Possible issues and solutions

Droplet formation. Occurs due to improper installation or an excessive number of nozzles. Solved by adjusting the setup.
Weak mist. May be caused by insufficient pump power. Requires selecting a suitable model.
Clogging. The reason is hard water. The solution is filtration and softening.

Composition of the misting system

Main components:

High-pressure compressor
Next-generation nozzle with built-in filtration system and rotating head
Filtration system: three-stage filtration or fine stainless-steel filtration

System — "Polar Beer Cooling System"

Application

Improvement of the environment and reduction of high temperatures

The Polar Bear system is widely used in outdoor restaurants, sunlit greenhouses, recreational areas, production workshops, and other locations.

Based on experimental data and project implementation experience, it has been established that the Polar Bear system can effectively reduce ambient air temperature in a space by 2 °C to 15 °C (the exact value depends on room size, ventilation conditions, level of sealing, initial temperature, humidity, layout, and several other factors).

This effect is several times greater than that of conventional cooling devices, such as fans, and makes it possible to significantly improve conditions in hot environments.

Advantages of misting systems

The misting system has proven itself as a reliable dust suppression method. Its advantages include:

Ease of use

The droplet size of the mist is approximately 10–20 microns (0.01–0.02 mm), which is smaller than in most other methods — for example, with water cannons or sprinkling, which can actually raise dust back into the air. This reduces labor costs, as the system does not require constant personnel involvement — unlike traditional methods, where two people must operate each nozzle and simultaneously monitor the process.
Safety

The water used in the system is safe for people and the environment. The fine droplet size reduces splashing on workers or nearby objects. Compared to methods such as rough cleaning or mechanical sweeping, there is no eye irritation and no health risks, since operators do not come into contact with toxic substances (such as chlorine-based bleaches, ammonia, hydrochloric acid, boron minerals, etc.) that are sometimes used for dust suppression.
Durability

The design of our systems allows them to operate continuously for several years with minimal maintenance costs, unlike mechanical systems. Stainless-steel nozzles with swivel joints ensure easy servicing.
Efficiency

Dust suppression through misting achieves results that are difficult to reach with other methods. The system reduces dust levels and creates comfortable working conditions. The effect becomes noticeable within just a few minutes or hours after activation (depending on weather conditions).
Low water consumption

The system provides optimal pressure across the entire spray height, allowing coverage of areas from 500 to 4,000 m². Water consumption is adjustable from 100 to 1,600 kg/h depending on the task. At the same time, hourly water usage can be as low as 2.5 liters per nozzle — significantly lower than that of standard systems.
Minimal maintenance costs

After installation, the system requires very little maintenance and has fewer components than most types of dust suppression equipment. There are no meshes, hoses, or complex fittings as in watering machines.
Low operating costs

Misting systems operate more economically than, for example, spraying with lime or water. The fine droplets do not wet or damage equipment, tools, or materials, allowing work to continue without delays.
Unlimited scope of application

The systems can be used both indoors and outdoors, providing flexibility and minimizing work interruptions.
Instant results

While other methods may require up to 24 hours for the air to clear, with a misting system the results are visible in less than an hour.
No residual contamination

Unlike chemical dust suppressants, the system leaves no residue that could damage equipment or cause malfunctions.

System installation

The installation of a misting system is a complex process that requires expertise. The best solution is to turn to professionals. Our company has been designing and installing such systems for over 10 years, delivering fast, efficient, and high-quality results for both private and commercial facilities.

Contact the company

We offer not just technology — we offer an investment in the future, environmental protection, comfort and safety for city residents and visitors, and welcoming green spaces.

Fill out the form to get a consultation.

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+7 705 541 7777
kazecotrade.nebufly@gmail.com
9 Popova street, Almaty

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